Course level:Expert

Certification Course in Advanced Powertrain Development for Electric Vehicles

The Advanced Powertrain for Electric Vehicles course is a comprehensive industry-oriented program designed to equip learners with in-depth knowledge of EV powertrain architecture, energy flow, modeling, and simulation.
This course bridges the gap between mechanical, electrical, and electronic systems, giving you the multidisciplinary skills required to design, analyze, and optimize modern electric vehicle powertrains.

Learners will gain a strong understanding of:

Electric and hybrid powertrain architectures
Motor control systems and power electronics
MATLAB–Simulink-based powertrain simulation
SolidWorks and ANSYS for component design and analysis
BMS and BTMS integration for real-world EV performance optimization

By the end of this program, you’ll be capable of designing and simulating a complete EV powertrain system—from battery to motor shaft—using industry-standard tools.

Level

Expert
Total Enrolled

13
Duration

21 hours
Enrollment validity

Enrollment validity: Lifetime
Certificate

Certificate of completion

Course Curriculum

Welcome to the Course!

Module 1: Introduction to Electric Vehicle Powertrain

Topic 1: Introduction to Electric Vehicles

17:52
Topic 2: EV Policies and Government Initiatives in India

06:47
Topic 3: EV System Configuration and Transition from Conventional Powertrain

09:23
Topic 4: EV Configurations & Propulsion Systems

10:29
Topic 5: EV Powertrain Components & DC Motor Fundamentals

11:26
Topic 6: Understanding BLDC, PMSM & Induction Motors for EVs

11:19
Topic 7: EV Motor Control & Circuitry: Understanding How Motors Are Managed

16:52
Topic 8: Battery Fundamentals for Electric Vehicles

16:57
Topic 9: EV Battery Pack Design & Components

12:49
Topic 10: Power Converters in Electric Vehicles

11:11
Topic 11: Understanding EV Charging: Ports, Onboard & DC Switching

07:23

Module 2: PEV & Hybrid Powertrain Architectures

Module 3: Powertrain Standards and Industry Case Studies

Module 4: Power Electronics for Electric Powertrain

Module 5: Emission Norms, Engine Sensors & Diagnostic Systems

Topic 5.1 Module Overview and Learning Objectives

02:02
Topic 5.2 Necessity of Emission Norms

02:48
Topic 5.3 Regulatory Bodies and Formulation of Emission Standards

07:54
Topic 5.4 Evolution and Implementation of BS6 Norms in India

01:16
Topic 5.5 History of Global and Indian Emission Standards

09:31
Topic 5.6 Gasoline Fuel Chemistry and Comparison of BS4, BS6, and Global Standards

12:38
Topic 5.7 Diesel Fuel Chemistry and Global Comparative Emission Standards

09:51
Topic 5.8 Major Automotive Pollutants and Their Permissible Limits

20:03
Topic 5.9 Technological Advancements in Emission Control Systems

01:35
Topic 5.10 Catalytic Converter Technologies

09:50
Topic 5.11 Overview of Engine Sensors and Actuators in Emission Systems

03:23
Topic 5.12 Air Intake and Boost Pressure Sensors – MAF, MAP, CAC, and Temperature Sensors

09:43
Topic 5.13 Exhaust Temperature and Pressure Sensing Mechanisms

04:40
Topic 5.14 EGR Position Sensors and Actuation Systems

08:12
Topic 5.15 Oxygen Sensors – Working, Construction, and Mixture Control

08:09
Topic 5.16 NOx Sensor Architecture and Functional Analysis

08:14
Topic 5.17 BS4 Engine Sensor Architecture and Integration

10:26
Topic 5.18 ECUECM and EMS2 System

04:53
Topic 5.19 Vehicle Electrical Harness Layout – Case Study Hyundai i10

03:01
Topic 5.20 On-Board Diagnostics (OBD) and Fault Detection Protocols (SAE, ISO, etc.)

16:43
Topic 5.21 Consumer Perspective on BS6 Transition

07:37

Module 6: Powertrain Modeling and Simulation Using MATLAB-Simulink

Module 7: Modeling of Powertrain Components in SOLIDWORKS and Analysis using ANSYS

Topic 1: 3D Modeling of Motor Shaft in SOLIDWORKS

10:35
Topic 2: Structural Analysis of Motor Shaft

10:35
Topic 3: 3D Modeling of Left Motor Mount

12:53
Topic 4: 3D Modeling of Right Motor Mount

09:55
Topic 5: Structural Analysis of Motor Mount Assemblies

15:57
Topic 6: 3D Modeling of Bearing Adaptor – I

09:14
Topic 7: 3D Modeling of Bearing Adaptor – Part II

09:14
Topic 8: Structural Analysis of Bearing Adaptor – Part III

10:01
Topic 9: Design Optimization of Driven Sprocket

25:57
Topic 10: Structural Analysis of Driving Sprocket

09:20
Topic 11: Structural Analysis of Driven Sprocket

10:20
Topic 12: 3D Modeling of Left Eccentric Mount

12:22
Topic 13: Structural Analysis of Left Eccentric Mount

07:40
Topic 14: 3D Modeling of Right Eccentric Mount

10:35
Topic 15: Structural Analysis of Right Eccentric Mount

08:28
Topic 16: 3D Modeling of Tripod Housing

13:46
Topic 17: Structural Analysis of Tripod Housing

28:23
Topic 18: 3D Modeling of Axle Shaft

11:32
Topic 19: Structural Analysis of Axle Shaft

14:57
Topic 20: 3D Modeling of Differential Mount

24:06
Topic 21: Structural Analysis of Differential Mount

08:38
Topic 22: 3D Modeling and Assembly of Differential System

17:50

Module 7: Battery Management System (BMS)

Topic 1: Introduction to Battery Management System (BMS)

10:51
Topic 2: Block Diagram of BMS – Components and Functional

10:21
Topic 3: BMS Data Acquisition – Voltage, Temperature, and Current Measurement

04:23
Topic 4: Battery Monitoring Unit (BMU) – Architecture and Key Components

06:34
Topic 8.5: Battery Control Unit (BCU) – Functions, Inputs, and Protection Mechanisms

09:31
Topic 6: Cell Modeling and Simulation using MATLAB Simulink

49:54
Topic 7: BMS Modeling, Simulation, and Analysis using MATLAB Simulink

38:27
Topic 8: Powertrain Modeling and Simulation – BMS Integration Perspective

01:15:51
Topic 9: Complete Electric Vehicle Modeling and Simulation with BMS Integration

45:40

Module 8: Battery Thermal Management System (BTMS)

Topic 1: Introduction to Thermal Management
Topic 2: Components of Cooling System
Topic 3: Cooling System Maintenance and Repair
Topic 3: Understand Heat Load
Topic 4: Motor Heat Load Simulation

16:11
Topic 5: Controller Heat Load Simulation

06:21
Topic 6: Radiator Specification
Topic 7: Radiator Calculations
Topic 8: Design Flow
Topic 9: Errors and Failures in Cooling Systems
Topic 10: Twin Radiators
Topic 9: Testing
Topic 10: Case Study
Topic 11: Importance of Cooling System
Topic 12: Busbars Modelling

07:49
Topic 13: Busbars Simulation

11:35
Topic 14: Celltabs Modelling

20:08
Topic 15: Celltabs Simulation

06:31
Topic 16: Battery Pack Modelling

34:27
Topic 17: Battery Pack SimulationBattery Pack Simulation

12:24

DIY Projects:

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Student Ratings & Reviews

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Hardware & Software Required

Software:

MATLAB-Simulink
SOLIDWORKS
ANSYS Workbench

DIY Projects Included

Project: Development and Optimization of an Electric Vehicle Powertrain for Performance and Efficiency

Design, model, and optimize an electric vehicle powertrain using advanced simulation tools such as MATLAB and ANSYS. The project will focus on improving performance, efficiency, and reliability while integrating thermal management and regenerative braking technologies. Students will simulate various scenarios to ensure the powertrain meets industry standards and safety regulations.

Course Benefits

Professionals:

Expertise in designing & optimizing Powertrain Systems for Electric Vehicles.
Advanced knowledge of Power Electronics & Thermal Management for Powertrains.
Hands-on experience with simulation tools like MATLAB and ANSYS.
Ability to integrate regenerative braking and fault diagnosis systems into EV Powertrains.
Increased employability in the EV industry, particularly in Powertrain Development.

Freshers:

Comprehensive understanding of Powertrain Components & Systems in EVs.
Practical knowledge of Power Electronics & Motor Control.
Exposure to advanced simulation tools for Modeling & Analysis.
Real-world case studies and hands-on projects to build a strong portfolio.
Better job prospects in the EV Powertrain Development & related sectors.

Technical expertise you will gain

Design & develop advanced EV powertrain systems integrating motor, inverter, and BMS technologies.
Apply power electronics and thermal management techniques to optimize powertrain performance.
Model & simulate powertrain components using MATLAB, Solidworks and ANSYS for real-world applications.
Implement regenerative braking, fault diagnosis, and protection systems in EV powertrains.
Ensure compliance with safety standards and regulatory requirements in powertrain development.

Key Job Areas

Job Roles

Skill Sets

Companies Hiring

Key Job Areas

Job Roles

Skill Sets

Companies Hiring

Who can take this course?

This course is ideal for learners who:

Have a basic understanding of electric vehicle systems.
Are familiar with electrical engineering concepts, especially in power electronics.
Have experience with simulation and design tools such as MATLAB/Simulink, ANSYS, and SOLIDWORKS (recommended).
Are engineering students, professionals, or enthusiasts looking to specialize in EV powertrain design, modeling, and simulation.

Personalized Trainer Support Portal:

24/7 Access to a personalized trainer support portal.
One-on-One Mentorship for queries and project guidance.
Access to diverse resources, including recorded lectures, reading materials, and practical guides.
Dedicated forums for content discussion, insights, and project collaboration.
Regular Feedback from trainers for comprehensive understanding and improvement.

Level

Expert
Total Enrolled

13
Duration

21 hours
Enrollment validity

Enrollment validity: Lifetime
Certificate

Certificate of completion

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Students

Certification Course in Advanced Powertrain Development for Electric Vehicles

At a glance

Course Curriculum

Welcome to the Course!

Sign up at ev.care to access free learning materials!

Module 1: Introduction to Electric Vehicle Powertrain

Topic 1: Introduction to Electric Vehicles

Topic 2: EV Policies and Government Initiatives in India

Topic 3: EV System Configuration and Transition from Conventional Powertrain

Topic 4: EV Configurations & Propulsion Systems

Topic 5: EV Powertrain Components & DC Motor Fundamentals

Topic 6: Understanding BLDC, PMSM & Induction Motors for EVs

Topic 7: EV Motor Control & Circuitry: Understanding How Motors Are Managed

Topic 8: Battery Fundamentals for Electric Vehicles

Topic 9: EV Battery Pack Design & Components

Topic 10: Power Converters in Electric Vehicles

Topic 11: Understanding EV Charging: Ports, Onboard & DC Switching

Module 2: PEV & Hybrid Powertrain Architectures

Topic 1: Internal Combustion Engine (ICE) Powertrain Fundamentals

Topic 2: Electrified Powertrain Configurations

Topic 3: Types of HEV Architectures

Module 3: Powertrain Standards and Industry Case Studies

Topic 1: Case Study: TATA Tiago EV & MG Comet – Component and Performance Comparison

Topic 2: Case Study: TATA Nexon EV & MG ZS EV – Parameter-wise Vehicle Comparison

Module 4: Power Electronics for Electric Powertrain

Topic 1: Powertrain Nomenclature and Typical Power Ratings

Topic 2: Powertrain Thermal Management and Heat Dissipation

Topic 3: Powertrain Filtering and Power Conditioning Techniques

Topic 4: Noise Characterization & Considerations in Powertrain Systems

Topic 6: Voltage Conversion in Electric Powertrains

Topic 7: Voltage Regulator Topologies: Linear and Switching Regulators

Module 5: Emission Norms, Engine Sensors & Diagnostic Systems

Topic 5.1 Module Overview and Learning Objectives

Topic 5.2 Necessity of Emission Norms

Topic 5.3 Regulatory Bodies and Formulation of Emission Standards

Topic 5.4 Evolution and Implementation of BS6 Norms in India

Topic 5.5 History of Global and Indian Emission Standards

Topic 5.6 Gasoline Fuel Chemistry and Comparison of BS4, BS6, and Global Standards

Topic 5.7 Diesel Fuel Chemistry and Global Comparative Emission Standards

Topic 5.8 Major Automotive Pollutants and Their Permissible Limits

Topic 5.9 Technological Advancements in Emission Control Systems

Topic 5.10 Catalytic Converter Technologies

Topic 5.11 Overview of Engine Sensors and Actuators in Emission Systems

Topic 5.12 Air Intake and Boost Pressure Sensors – MAF, MAP, CAC, and Temperature Sensors

Topic 5.13 Exhaust Temperature and Pressure Sensing Mechanisms

Topic 5.14 EGR Position Sensors and Actuation Systems

Topic 5.15 Oxygen Sensors – Working, Construction, and Mixture Control

Topic 5.16 NOx Sensor Architecture and Functional Analysis

Topic 5.17 BS4 Engine Sensor Architecture and Integration

Topic 5.18 ECUECM and EMS2 System

Topic 5.19 Vehicle Electrical Harness Layout – Case Study Hyundai i10

Topic 5.20 On-Board Diagnostics (OBD) and Fault Detection Protocols (SAE, ISO, etc.)

Topic 5.21 Consumer Perspective on BS6 Transition

Module 6: Powertrain Modeling and Simulation Using MATLAB-Simulink

Topic 6.1: EV Modeling Part I – Vehicle Body, Axles, and Tire Parameterization in MATLAB–Simulink

Topic 6.2: EV Modeling Part II – Drivetrain, Motor Controller (H-Bridge) Configuration and Parameter Setup

Topic 6.3: EV Modeling Part III – Driver Model, Power Converter & SOC Subsystem

Topic 6.4: Powertrain Modeling Part I – System-Level Integration and Model Architecture

Topic 6.5: Powertrain Modeling Part II – Battery Modeling and SOC Estimation Techniques

Topic 6.6: Powertrain Modeling Part III – Complete Powertrain Simulation and Performance Analysis

Module 7: Modeling of Powertrain Components in SOLIDWORKS and Analysis using ANSYS

Topic 1: 3D Modeling of Motor Shaft in SOLIDWORKS

Topic 2: Structural Analysis of Motor Shaft

Topic 3: 3D Modeling of Left Motor Mount

Topic 4: 3D Modeling of Right Motor Mount

Topic 5: Structural Analysis of Motor Mount Assemblies

Topic 6: 3D Modeling of Bearing Adaptor – I

Topic 7: 3D Modeling of Bearing Adaptor – Part II

Topic 8: Structural Analysis of Bearing Adaptor – Part III

Topic 9: Design Optimization of Driven Sprocket

Topic 10: Structural Analysis of Driving Sprocket

Topic 11: Structural Analysis of Driven Sprocket

Topic 12: 3D Modeling of Left Eccentric Mount

Topic 13: Structural Analysis of Left Eccentric Mount

Topic 14: 3D Modeling of Right Eccentric Mount

Topic 15: Structural Analysis of Right Eccentric Mount

Topic 16: 3D Modeling of Tripod Housing

Topic 17: Structural Analysis of Tripod Housing

Topic 18: 3D Modeling of Axle Shaft